## Discover the Advantages of Prescriptive Maintenance for Steel, Aluminum, and Other Metals Manufacturing The metals and processing industry faces specific challenges, including the harsh operating environments of high temperatures and heavy loads, the continuous wear and tear on machinery, and the critical need for uninterrupted production processes. Equipment such as rolling mills, furnaces, crushers, and conveyors must endure extreme conditions while maintaining exact performance standards. Failures in this machinery can lead to costly downtime, safety hazards, and significant production delays. AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By providing real-time data and predictive insights, AssetWatch enables proactive maintenance, ensuring that equipment operates at peak efficiency. This prevents unexpected failures, extends machinery lifespan, reduces maintenance costs, and minimizes downtime. With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring safety, and maintaining productivity in the demanding landscape of the metals and processing industry. Manufacturing Challenges - Corrosion and Extreme Temperatures - High Precision - Process Interdependencies - Heat & Pressure Extremes - Energy Consumption - Safety Risks AssetWatch Solutions - Optimize Assets with Risk Prioritization and Insights - Streamlined, Repeatable Processes - Prevent Cascading Failures with Prescriptive Insights - Insightful Data Interpretation & Holistic Asset Health View - Improve ESG Outcomes with Emissions and Energy Savings - Early Detection of Issues to Reduce Safety Hazards ## Our growth continues as we partner with more customers to eliminate unplanned downtime in the metals & processing industry. We are committed to advancing metals manufacturing through digital innovation and predictive maintenance. By implementing our condition monitoring solution, our clients have realized substantial financial and operational benefits. 8x ROI Metals & processing plants on average see 8x ROI by partnering with AssetWatch. $70M+ Cost Savings AssetWatch proactively monitors your metals manufacturing equipment to save you money. 154+ Facility Count AssetWatch prevents downtime across numerous metals manufacturing facilities. ## Top 5 Faults Detected In the metals & processing industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs. - Rolling Element Bearing - Rotating Looseness - Misalignment - Oil Analysis (high particle count) - Structural Looseness ## Real People Providing Real Maintenance Solutions Power your success with insights and recommendations from one of our many dedicated CAT III/IV certified vibration analysts. Jaidev Krishnan VP of Condition Monitoring Kyle Privette Lubrication Program Manager Erich Fassbinder Condition Monitoring Engineer Manager Chris Becker Condition Monitoring Engineer Manager Rob Coleman Condition Monitoring Engineer Manager David Murphy Condition Monitoring Engineer Manager ## Nationwide Support With A Local Touch Proudly servicing all locations in the US & Canada Site visits as needed are included, ensuring fast, reliable service when you need it most. ## We Keep Your Assets Running Our continuous condition monitoring solution and industry knowledge ensure uninterrupted metals production for these assets and many more. ## See AssetWatch In Action Minimal Effort, Maximum Savings. $58k ### Savings AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage. $150k ### Savings Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure. $250k ### Savings Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement. ## Schedule Your Consultation Today ## Uninterrupted Uptime In Steel Manufacturing This technical paper explores how predictive maintenance empowers steel manufacturers to achieve continuous uptime, reduce equipment failures, and optimize operations. Learn how edge sensors and real-time machine health scores help teams act before breakdowns happen. ## Explore Case Studies Discover how our customers achieve an impressive 8x ROI through our insightful case studies. Metals & Processing Worthington Proactive Documented Result Return On Investment **10X** How much could you save by using AssetWatch? Worthington Delta Oil Analysis Documented Result Return On Investment **15x** Discover How Simple Lubrication Changes Can Maximize Your Assets’ Value. Plastics Extruder Gearbox Documented Result Return On Investment **22X** How much could you save by using AssetWatch?