Optimize Your Operations with Advanced Prescriptive Maintenance for the Plastics Industry

In the plastics manufacturing industry, maintenance and reliability teams grapple with numerous challenges, including maintaining the efficiency and reliability of critical equipment such as extruders, injection molding machines, and conveyors. These machines are essential for ensuring consistent product quality and high production output. However, the complexity of plastic processing, coupled with the need for precise temperature and pressure control, makes this a demanding task. Frequent equipment failures can lead to costly downtime, reduced productivity, and increased maintenance costs.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By continuously monitoring the health and performance of critical equipment, AssetWatch provides real-time data and predictive insights that enable proactive maintenance. This not only helps prevent unexpected breakdowns but also optimizes equipment performance, ensuring smooth and efficient operations.

With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring product quality, and minimizing downtime in the demanding landscape of the plastics manufacturing industry.

Manufacturing Challenges

  • Material Contamination
  • High Precision
  • Safety Risks
  • High Wear & Tear
  • Unplanned Downtime & Production Loss
  • Environmental Regulations

AssetWatch Solutions

  • Optimize Assets with Risk Prioritization and Insights
  • Streamlined, Repeatable Processes
  • Early Detection of Issues to Reduce Safety Hazards
  • Insightful Data Interpretation & Holistic Asset Health View
  • Continuous Monitoring to Maximize Uptime
  • Improve ESG Outcomes with Emissions and Energy Savings

Our growth continues as we partner with more customers to eliminate unplanned downtime in the plastics industry.

Plastics manufacturers have streamlined their operations by leveraging our advanced predictive maintenance solution, achieving substantial financial and operational gains.

7x ROI
Manufacturers in the plastics industry on average see 10x ROI by partnering with AssetWatch.

$33M+ Cost Savings
AssetWatch proactively monitors your plastics manufacturing equipment to save you money.

51+ Facility Count
AssetWatch prevents downtime across numerous plastics manufacturing facilities.

Top 5 Faults Detected

In the plastics industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

  • Rolling Element Bearing
  • Structural Looseness
  • Misalignment
  • Rotating Looseness
  • Belt Defects

Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from one of our many dedicated CAT III/IV certified vibration analysts.

Jaidev Krishnan
VP of Condition Monitoring
CAT III Vibration

Kyle Privette
Lubrication Program Manager
CLS

Erich Fassbinder
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography

Chris Becker
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography

Rob Coleman
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography

David Murphy
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography

Nationwide Support With A Local Touch

Proudly servicing all locations in the US & Canada

  • Site visits as needed are included, ensuring fast, reliable service when you need it most
  • Professional install by our in-house Reliability Technicians
  • Our Field Service team members are strategically positioned across 80% of major industrial metros
  • Team of dedicated CAT 3 or 4 Vibration Analysts for each site included with program

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted plastics manufacturing for these assets and many more.

See AssetWatch In Action

$58k Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$150k Savings

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$250k Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

Schedule Your Consultation Today

Explore Case Studies

Discover how our customers achieve an impressive 8x ROI through our insightful case studies.

Food & Beverage
Ammonia Compressor
Documented Result
Return On Investment
10x
Boost your operation's safety and efficiency. Contact us for a Risk-Free Trial today!

Forestry & Building Materials
Arbec Miramichi
Documented Result
Return On Investment
12x
Discover How Easily You Can Switch to Predictive Maintenance, Boost Productivity, and Rack Up the Saves.

AssetWatch AI Delivers Digital Transformation Across Division
Documented Result
Savings
$2M+
How much could you save by using AssetWatch?